Capabilities

Badger Electric Motor has the capability of repairing a wide variety of AC and DC electric motors, circuit breakers, and industrial pumps regardless of manufacturer or severity of repair needed.  You can be certain that we have the equipment, knowledge, and ability to meet any and all of your AC/DC electric motor repair needs.

Badger Electric Motor offers much more than repair services: we offer full preventative maintenance services, as well as 24-hour emergency services. Our factory-trained technicians are ready to provide customer service and technical assistance on a moment’s notice.

Motor Testing, Analysis and Repair

Badger Electric Motor is capable of performing all of your AC/DC electric motor testing including 220 / 460 / 575 / 1,100 / 2,300 / 4,160 / 6,800 / 7,200  voltage run testing, usually at rated shaft horsepower. Units of various sizes can be tested in the range of a few horsepower through 15,000 horsepower. Real-time, computer based repair reports can be provided to customers so that the quality of the final product is proven. You can be certain that Badger Electric Motor has the equipment, knowledge and ability to meet any and all of your electric motor repair needs.

Motor Types

  • AC/DC
  • Synchronous
  • Submersible
  • Traction
  • Generators
  • Vertical
  • Horizontal

Services

  • Vibration Analysis
    • Bearing Defects
    • Gear Mesh Problems
    • Mechanical Looseness
    • Bent Shafts
    • Open and Broken Rotor Bars
    • Eccentric Rotors
    • Misalignment
    • Structural Problems
    • Mounting Faults Including Soft Foot
  • Conductivity Testing
  • Eddy Current Testing
  • Load Testing
  • Surge and Hi-Pot Testing
    • Detects turn to turn, phase to phase and coil to coil faults
    • Tests up to 12 KV ratings
  • Core Loss testing
    • Used to determine overall core conditions
    • Evaluates voltage, current and wattage
    • Protects against premature failures
    • Computerized test eliminates guesswork
    • Determines motor power efficiency
    • Identifies excessive current draw
    • Can also be performed on armatures

Capabilities

  • Horsepower Ratings up to 15,000 HP
  • Shaft Repair and Re-manufacturing
  • Precision Rotor Balancing
  • Rotor Redesign and Repair
  • Shaft Repair
  • Special Alloys
  • Severe Duty Applications
  • Design D
  • High Quality Control

Predictive Maintenance

  • Routine Data Collection for Multiple Items
  • Early Warning of Pending Trouble
  • Reduce Maintenance Downtime
  • Provide a Full Corrective Action Report
  • Experienced Technicians Analyze Your Equipment

Benefits

  • Reduces Vibration
  • Improves Product Quality
  • Improves Bearing Life
  • Lowers Noise Levels

In Shop Dynamic Balancing

  • Motors
  • Fans
  • Blowers

Circuit Breaker Testing & Repair

  • Circuit Breaker Reconditioning & Retrofitting
  • Circuit Breaker Testing and Calibration
  • New and Used circuit Breakers
  • On-Site Clean and Test
  • Plant Shutdown Service
  • Preventative Maintenance Programs
  • Factory Trained Technicians

Dry Type Transformer Testing & Repair

  • Electrical Testing with Multi-Ampere Equipment
  • High Quality Rewinds up to 10,000 KV
  • Rebuilt to Manufacturers Specifications
  • 30 Ton Crane Lifting Capacity in our High Bay Shop
  • New and Custom Build Transformers available

Engineering

Badger Electric Motor’s team can analyze, design, or engineer virtually any type of large or small electric motor our customers require. Our engineering capabilities enable us to provide custom solutions that incorporate our customers’ unique mechanical and electrical needs.

Field Services And Consulting

  • Motor and Generator Removal
  • Motor and Generator Installation
  • Trouble Shooting
  • Large Motor Rewind
  • Hydro Generator Repair
  • Rotor and Stator Re-Stacking
  • Vibration Analysis
  • Infrared Thermography
  • Real-Time Motor Diagnostics
  • Balancing
  • Root Cause Analysis
  • Inventory Control

Predictive Maintenance

Badger Electric Motor offers Predictive Maintenance services, which are designed to help determine the condition of your electric motors in order to predict when maintenance should be performed. In this way, we can schedule corrective maintenance in order to decrease the risk of unexpected equipment failures. Our Predictive maintenance program will be custom designed for you and will result in less unplanned stoppages and increased equipment availability which translates into higher efficiencies and overall cost savings. You will also find that our predictive maintenance results in increased safety, longer equipment life, and optimized spare parts inventory.

 

The goal of our Predictive Maintenance program is to allow us to predict and perform maintenance at a scheduled time when the maintenance is done at the most cost-effective time and before the equipment breaks down or suffers performance losses. After we inspect your equipment, we can use the statistical process control we have developed to determine at what point maintenance activities should be performed.

 

Contact us now to allow us to set up a Predictive Maintenance program for you.